You can download the file for 2 days. The model has been engraved with ‘DR-ZOCCHI’ and ’99’ (Tool no. 99). I ask you kindly not to share the file with other users!
If you get errors or problems please drop me a note, we will fix it.
FYI : The Piston (300) is specific Key Feature of the fork : It separates Oil Chamber from the Air ones, means you wont get any ‘Oil Foam’ and Damping is somehow in ‘stabil’ conditions.
Marzocchi dropped this feature in the later Forks Series.
Compatible Marzocchi Forks :
- all Marzocchi Forks from the 90’s with Piston Part (300)
- XC400
- XC300
- XC200
- XC150
- XC100
- MX100
- TT10
- StarFork
- …
Marzocchi Manuals :
Seals Assembling
When mounting the Oil Seals put crease between the inner lips of the seals before pushing the stanchions in!
Important : Use a suitable tool to press the Oil Seal verticaly in!! If you don’t do that, the metal skeleton will bend.
Seals ‘Break-in Period’
“Some forks may require 5-10 hours of use before the fork fully breaks-in. After the bushings, seals, and other parts have matched to each other, the fork will move smoother. The tight tolerances make the fork last longer and work better.” (original text from Marzocchi Bomber Technical Information (2000) )
Knob / Dial Installation Instructions
Please glue the little screw of the dials with a little bit of middle hard screw glue. And use heat if you want to take it off than.
Sticker Instructions
Please use the sticker only in conditions >=20°C environment to make sure the glue will work and make the tubes oil- and grease-free using isopropanol etc.
Not sure about your Forks Seal size and Type???
Check my personal Marzocchi FORK <-> SEALS Database!!
Dimensions of Marzocchi Steerer
| Zoll | Steerer mm (top) | Steerer mm (bottom) |
| 1 " | 25,400 mm | ca. 27,20 mm |
| 1 1/8 " | 28,575 mm | ca. 30,15 mm |
| 1 1/4 " | 31,750 mm | ca. 33,00 mm |
SHIPPING TIME
You will receive your goods from us fast! After receipt of payment, you can expect packaging, shipping delivery of your parcel ASAP.
All sendings will be sent tracked!
Shipping takes usual 1-3 days in GER using DHL, but might take longer in EU and world wide (Hermes / DHL).
Stickers will be send by ‘Deutsche Post international registered letter’.
REBULDS
Please allow 7-14 days for rebuilding depending on work load. Sometimes I need more time depending on current family needs 😉 <br>
