Sale

Marzocchi compatible Air Plug Extraction Tool – Air Cap Puller (my Reproduction!)

25,00 

The Air Cap Puller is a wrench for all Marzocchi Bomber Forks using the ‘Schrader’ Automotive valve to handle the Air Cap (pull in/out). It is absolutly recommended to handle the Top Air Cap without damages!!

All the older 24 & 26mm Marzocchi XC Forks using this as this are almost all oil/air suspension forks. Some Bombers using this valve also (e.g. Z5).

  • named in Marzocchi manuals as Specific Tool A
  • Item MARZOCCHI Art. no.: 104
  • Item Art. LARM: 60.32
  • referenced in YR5008BZ as ‘Air cap puller’

36 in stock (can be backordered)

  • is available in a remastered version (my own)
  • the last picture shows one of the original Marzocchi versions of the tool

Attention : This tool is not made for massive force use! Don’t try to take an air plug cap out using much power force, if it is massively corroded!
Instead push it in, than eliminate the corrosion using some abrasive fleece or a brass brush and after you have done that you will be able to pull the air cap out easily! 

Seals Assembling
When mounting the Oil Seals put crease between the inner lips of the seals before pushing the stanchions in!
Important : Use a suitable tool to press the Oil Seal verticaly in!! If you don’t do that, the metal skeleton will bend.

Seals ‘Break-in Period’
“Some forks may require 5-10 hours of use before the fork fully breaks-in. After the bushings, seals, and other parts have matched to each other, the fork will move smoother. The tight tolerances make the fork last longer and work better.” (original text from Marzocchi Bomber Technical Information (2000) )

Knob / Dial Installation Instructions
Please glue the little screw of the dials with a little bit of middle hard screw glue. And use heat if you want to take it off than.

Sticker Instructions
Please use the sticker only in conditions >=20°C environment to make sure the glue will work and make the tubes oil- and grease-free using isopropanol etc.

[20220114] Ebay Bewertung erhalten von Dario De Santis, Italien
Product sold : Marzocchi Bomber’s REBUILD-KIT ‘COMPLETE’ for Z1 (BAM) & Z2 (BAM) 30mm ‘classic’
“Venditore preciso e affidabile al 100% Tutto perfetto anche con piccolo regalo ?? Consigliatissimo!”

[20210911] Siro from Trieste, Italy  – Fork : Marzocchi Z3 1997
Product sold : 30mm Bomber ‘classic’ Seal kit
“Buongiorno, i pezzi per la bicicletta sono arrivati e le caramelle per me anche!!!
Buone le caramelle e anche i paraolio e para polvere, fantastici!!
Voi sapere quanto olio devo mettere dentro alle forcelle? (Marzocchi Z3 del 97)
Grazie. Un saluto da Trieste.”

[20210903] Ralf from Nürnberg, Germany – Fork : Marzocchi Z3
Product sold : Full Fork Service Z3

“Hallo Marcus, 
die Gabel ist angekommen und ich bin begeistert! Vielen Dank auch für die zusätzlichen Dichtringe und die Gummibärchen!!!
Wie kann ich die Dämpfung etwas weicher einstellen und welche Funktion haben eigentlich die Einstellschrauben jeweils auf den Standrohren?
Beste Grüße, 
Ralf”

Not sure about your Forks Seal size and Type???

Check my personal Marzocchi FORK <-> SEALS Database!! 

Dimensions of Marzocchi Steerer

ZollSteerer mm (top)Steerer mm (bottom)
1 "25,400 mmca. 27,20 mm
1 1/8 "28,575 mmca. 30,15 mm
1 1/4 "31,750 mmca. 33,00 mm

SHIPPING TIME
You will receive your goods from us fast! After receipt of payment, you can expect packaging, shipping delivery of your parcel ASAP.
All sendings will be sent tracked!
Shipping takes usual 1-3 days in GER using DHL, but might take longer in EU and world wide (Hermes / DHL).
Stickers will be send by ‘Deutsche Post international registered letter’.

REBULDS
Please allow 7-14 days for rebuilding depending on work load. Sometimes I need more time depending on current family needs 😉 <br>

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