Details :
- Aluminium 6068
- anodized black
- use a little grease on the rotating part.
The Festool drill handle is a well known tool for drilling + lowering + depth attack.
They are available in different variants, the deep stop & the base is always the same.
You can set everything out!
However, the black deep stop is made of plastic and not temperature -stable: it becomes soft with a low temperature increase due to friction on the workpiece and will be worn quickly (see picture).
This Ebay article is about one Depth Stop replacement part only.
You can simple exchange it with the original one. Use some grease inside if you assemble the replacement one.
The original spare part cannot be obtained from Festool, as I confirmed asking Festo and several Festo wholesalers on request.
I own 5 of this drillers and use them all the way.💖 But this weekness on the depth stop is bad for such an expensive tool.
So I built a replacement from aluminum 6068 + black.
Relevant labels/serial numbers Festool:
BStA HS D 3.5 CE – Part Number 492523
BStA HS D 4.5 CE
BStA HS D 5.0 CE
BStA HS D 4 L60 CE
BTA HW D 5 CE
Note: This is expressly NOT an original Festool, but a simple, alternate replacement part which fits very well.
Hinweis : Es handelt sich hier ausdrücklich NICHT um ein original Festool Teil.
Tiefenstopp Tiefenstop Tiefen Stopp Stop Tiefenanschlag Bohren Senken Festool kompatibel
Depth stop, depth stop, depth stop, depth stop, drilling, countersinking, Festool compatible
Seals Assembling
When mounting the Oil Seals put crease between the inner lips of the seals before pushing the stanchions in!
Important : Use a suitable tool to press the Oil Seal verticaly in!! If you don’t do that, the metal skeleton will bend.
Seals ‘Break-in Period’
“Some forks may require 5-10 hours of use before the fork fully breaks-in. After the bushings, seals, and other parts have matched to each other, the fork will move smoother. The tight tolerances make the fork last longer and work better.” (original text from Marzocchi Bomber Technical Information (2000) )
Knob / Dial Installation Instructions
Please glue the little screw of the dials with a little bit of middle hard screw glue. And use heat if you want to take it off than.
Sticker Instructions
Please use the sticker only in conditions >=20°C environment to make sure the glue will work and make the tubes oil- and grease-free using isopropanol etc.
Not sure about your Forks Seal size and Type???
Check my personal Marzocchi FORK <-> SEALS Database!!
Dimensions of Marzocchi Steerer
| Zoll | Steerer mm (top) | Steerer mm (bottom) |
| 1 " | 25,400 mm | ca. 27,20 mm |
| 1 1/8 " | 28,575 mm | ca. 30,15 mm |
| 1 1/4 " | 31,750 mm | ca. 33,00 mm |
SHIPPING TIME
You will receive your goods from us fast! After receipt of payment, you can expect packaging, shipping delivery of your parcel ASAP.
All sendings will be sent tracked!
Shipping takes usual 1-3 days in GER using DHL, but might take longer in EU and world wide (Hermes / DHL).
Stickers will be send by ‘Deutsche Post international registered letter’.
REBULDS
Please allow 7-14 days for rebuilding depending on work load. Sometimes I need more time depending on current family needs 😏
