Marzocchi Tools
All Marzocchi tools, which are referenced in the manuals or have seen by me.
Front Suspension Tools
| Picture | Reference | ITEM No. | MARZ. No. | LARM No. | Description | Use |
|---|---|---|---|---|---|---|
 | 60.10 | Big Tool Case XC500 / XC51 | XC400, XC100, XC500, XC51 etc. | |||
 | ITEM 103 | 60.02 | Pump | all forks with Schrader Air Valve (XC Series) | ||
 | REF A | ITEM 104 | 60.32 | Plug Extraction Tool (Air Cap Puller) | To remove the plug from the stanchion tube (all from 1998 - 1996 : XCR / DH3 / XC400 - 500 - 600 - 700 etc.) | |
 | REF B | ITEM R5043 | 60.21 | Pointed Pliers | To remove the Oil Seal retaining Ring (XCR / DH3 / XC400 - 500 - 600 - 700) | |
| REF B | ITEM 109 | Oil control bushing' - ??Press-In Tool XC500 (Buchse) etc. | ||||
| REF B | ITEM 99 | Compensation piston (XC400) | Holds the Compensation Piston, while you screw the inner Screw to close the Piston (300) | |||
| ITEM 92 | Philips Screwdriver (XC400) | |||||
| REF G | ITEM 98 | Tool zum Einführen der Trennbuchse (XC400) | ||||
 | REF C | ITEM 110 | 60.19 | Press-In Tool XC500 | ||
| REF M | ITEM 110 | Special introduction Tool XC400 | ||||
| ITEM 113 | Vorrichtung zum Einpressen in Stanchion tube (XC500) ?? | |||||
| REF C | ITEM 5047 | 60.34 | Tool for oil seal 26mm assembly (Press-in tool) | to insert the oil seal into the slider | |
 | REF D | ITEM 5024 | 60.27 | 'T' allen wrench | to unscrew stanchion tube (XCR/DH3) | |
 | REF E | ITEM 5048 | 60.38 | Protection ring | to remove the oil seal from stanchion tube (XCR, DH3) | |
| Valve Adapter | vermutlich mit Rückschlagventil | |||||
 | 60.13 | ?? | [Don't know what this is for ..?] | |||
 | 91.025 | Pump - Valve Adapter? | ||||
 | 60.33 | 361636 | MAR Werkzeugschlüssel R8.001 | Gelenkzapfenschlüssel <= XC400, 35 - 60 mm mit Zapfen 4 mm) | ||
| 2mm allen wrench | XC500 only | |||||
| Bomber 30mm Slider Protector classic | ||||||
| Bomber 30mm Slider Protector m-arch | ||||||
| Oil Seal Insertion Tool 30mm | ||||||
| Bomber 32mm Slider Protector classic | ||||||
| Bomber 32mm Slider Protector m-arch | ||||||
| Oil Seal Insertion Tool 32mm | ||||||
| Bomber 35mm Slider Protector classic (SHIVER) | ||||||
| Bomber 35mm Slider Protector m-arch | ||||||
| Oil Seal Insertion Tool 35mm | ||||||
| Bomber 38mm Slider Protector | ||||||
| Oil Seal Insertion Tool 38mm | ||||||
| Bomber 40mm Slider Protector (MONSTER) | ||||||
| Oil Seal Insertion Tool 40mm | ||||||
| Combi Tool Bomber 32mm (two-piece) | ||||||
| Combi Tool Bomber 35mm (two-piece) | ||||||
| Combi Tool Bomber 38mm (two-piece)?? | ||||||
| Combi Tool Bomber 40mm (1 pcs) | ||||||
| Air Adapter 37mm | ||||||
Rear Suspension Tools
From what I know Marzocchi designed the following rear shock suspension devices, which heavily have been used in all the great Sintesi/Verlicchi fully frames and others from the early 90’s.
- Marzocchi C 25 : Air/oil multi-valve shock absorber with mechanical spring for static load
- Pre-load spring adjustment by means of an outer ring nut
- Several types of springs (see table) and shoulder bushings are available for customizing the shock absorber
- Travel : C25 = 25 mm (1 inch)
- Wheelbase : C25 = 135 mm (5.3 inches)
- Weight :
- C25 : shock absorber body: 210 g (0.46 lb)
- C25 : spring K/n 60 = 80 g (0.17 lb.) ÷ spring K/n 140 = 200 g (0.30 lb.)
- Marzocchi C 35 : Air/oil multi-valve shock absorber with mechanical spring for static load
- Pre-load spring adjustment by means of an outer ring nut
- Several types of springs (see table) and shoulder bushings are available for customizing the shock absorber
- Travel : C35 = 35 mm (1.37 inches)
- Wheelbase : C35 = 155 mm (6.1 inches)
- Weight :
- C35 : 220 g (0.48 lb.)
- C35 : spring K/n 60 = 130 g (0.28 lb.) ÷ spring K/n 140 = 270 g (0.59 lb.)
- Marzocchi A 25 : Multi-valve, air/oil-sprung shock absorber.
- Air pressure regulation by “Schraeder” valve.
- Standard air pressure : 7 Bar (102 psi)
- Compression damping adjustment with 2 positions :
- HARD ( ) lock-out for riding uphill and on even ground
- SOFT ( ) maximum damping sensitivity
- Travel : 1 inches o. 25 mm
- Wheelbase : 125 mm
- Weight : 1 lbs. o. 440 grams
- Marzocchi A00033
| Picture | Reference | MARZ. No | LARM No. | Description | Use |
|---|---|---|---|---|---|
 | REF A | R 5064 | --- | Compressing Ring Tool | To adjust compression Ring |
 | REF B | --- | 60.15 | Vice Blocks | To hold Piston Rod |
 | REF C | R 5055 | --- | Pressurizing Tool | To facilitate pressurizing of Compensation Champer |
 | REF D | 100 | 60.02 | Air Pump with Gauge | Pressurizes Compensation Chamber |
 | REF E | 92 | 60.24 | Philips Head Screwdriver | To unscrew Shock Body Screw |
 | REF F | --- | 60.16 | Driver to fit Pilot Bushing on Force Rod | Both to fit Pilot Bushing into and remove it from the Force Rod |
